New helicopter manufactured in West Virginia now commercially available

A new helicopter resulting from a collaboration between Carbon Fiber Composites, Safari Helicopters, and the Robert C. Byrd Institute (RCBI) at Marshall University is now commercially available and has made its first sales.

“What makes the Safari helicopter different is it is composed almost entirely of composite materials and is one of the only helicopters on the market to utilize an entirely composite freestanding tail boom, which allows for simpler and less expensive repairs,” said Brian Alley, owner of Carbon Fiber Composites in Ona, W.Va.

Composite materials typically consist of fibers such as carbon or glass blended into plastic to give it strength and density without added weight. Composite materials are important to the aviation industry because they provide structural strength with better fuel efficiency and performance.

The Safari helicopter made its debut at the 2018 Experimental Aircraft Association’s AirVenture, the world’s largest annual convention for aviation enthusiasts that takes place in Oshkosh, Wisconsin. The company’s team returned to Oshkosh this year to demonstrate the aircraft’s capabilities by providing rides for convention participants and potential buyers. Carbon Fiber Composites is now manufacturing all of the composite components entirely in West Virginia to fulfill orders for the new aircraft.

This new aircraft is an example of a company identifying a niche market and taking advantage of RCBI’s resources to grow its business right here in West Virginia,” said Charlotte Weber, RCBI’s director and CEO. “From our startup support, to design engineering prototypes to manufacturing assistance, RCBI has been helping to build and diversify West Virginia’s economy for 30 years by supporting businesses like Carbon Fiber.”

For more information about grant opportunities or other support from RCBIAero, contact Jim Smith at  or 304-781-1688.

Other News

View All News

Come celebrate creativity this Friday at MU

The 13th annual West Virginia Makes Festival, presented by Marshall Advanced Manufacturing Center (MAMC), is shaping up to be a cornucopia of creativity and ingenuity as makers of all ages converge on Marshall University’s Memorial Student Center Friday, Oct. 2, to...

read more

MAMC partners to strengthen casting, forging workforce

Companies can receive incentive funding for each new apprentice A strong national defense depends on a strong domestic manufacturing industry. That’s why Marshall Advanced Manufacturing Center (MAMC) is partnering with IACMI - The Composites Institute to revitalize...

read more

MAMC career skills programs post record fall enrollment

As industry demand for skilled workers grows in our region, so, too, does the number of students enrolling in the Marshall Advanced Manufacturing Center’s (MAMC) career skills programs. For fall 2026, MAMC welcomed a record 72 new students in Machinist Technology/CNC,...

read more